Our Story
In 2018, One Zero was founded with a clear and defining vision about One Zero, focusing on how to revive the centennial charm of LED neon lights through a safer, more eco-friendly, and infinitely creative medium.
As traditional glass neon faded from the market due to its fragility and high energy consumption, we recognized the untapped potential of emerging eco-friendly LED technology. By seamlessly merging high-efficiency LEDs with advanced encapsulation technology, we unlocked boundless possibilities for flexible linear lighting.
Today, One Zero has grown into a premier manufacturer operating a 9,000-square-meter modern production facility. To ensure vertical manufacturing excellence, we have heavily invested in industry-leading hardware, including high-precision automated SMT lines, PVC extrusion lines, and advanced silicone co-extrusion encapsulation systems. From the rigorous screening of premium raw materials to the precise placement of high-CRI, long-lasting LED chips, every single meter of our LED neon flex embodies our uncompromising commitment to quality.
As a fully integrated enterprise encompassing R&D, custom design, and large-scale manufacturing, our neon solutions have been successfully deployed across more than 50 countries and territories. We are proud to be the preferred vendor for global architectural lighting contractors, outdoor illumination projects, commercial advertising agencies, and premium lighting design firms.
At One Zero, we don’t just manufacture LED neon strips—we engineer light. We are your most resilient, scalable, and trusted supply chain partner for every project. Let’s contact us!
Mar. 2018 | Establishment
Company Founded: Official launch of the factory.
Footprint: Initial 1,000 ㎡ manufacturing facility.
First Line: Setup of the 1st PVC extrusion production line.
Core Product: 220V transparent pin-connected PVC strips.
Oct. 2018 | Innovation
Market Gap: Traditional glass neon was fragile, power-hungry, and hazardous.
Tech Fusion: Combined emerging LED technology with our extrusion expertise.
Product Breakthrough: Successfully developed low-voltage LED Neon Flex.
Redefining Signage: Reshaped the future of illuminated displays.
2020 | Material Leap & Expansion
Flame Retardancy: Upgraded entirely to advanced flame-retardant PVC.
Co-Extrusion Line: Introduced an all-new silicone extrusion line.
Problem Solved: Eliminated cracking, UV degradation, and water ingress.
Market Growth: Successfully entered architectural facade and landscape lighting.
Scale Tripled: Expanded facility footprint to 3,000 ㎡.
2022 | Quality Control & Integration
Quality Bottleneck: Addressed instability issues when extruding outsourced addressable strips.
Department Setup: Established a dedicated in-house RGB Department.
Vertical Integration: Gained full control over materials and production for high-difficulty digtal RGB products.
Reliability Ensured: Eliminating defects through self-managed supply chains, guaranteeing premium quality.
Scale Expansion: Expanding our manufacturing facility to 5,000 ㎡ to meet growing market demand.
2024 | Precision & Smart Manufacturing
Product Evolution: Developed innovative flexible wall washer lights.
Facility Upgrade: Commissioned a brand-new dust-free cleanroom.
Advanced Equipment: Introduced high-end, precision extrusion machinery.
Smart Control: Launched smart LED neon solutions with mobile app control.
Mega Scaling: Further scaling up our factory footprint to 9,000 ㎡, maximizing production capacity.
Now | Globally Trusted LED Neon Flex Partner
Global Footprint: Exporting premium LED neon solutions to over 50+ countries worldwide.
Certified Excellence: Fully compliant with international quality standards, certified by CE and RoHS.
Rapid Delivery: Backed by our 9,000 ㎡ smart facility, ensuring rapid sampling and stable bulk lead times.
Custom Engineering: Offering bespoke lengths, colors, and voltage customization to bring your complex lighting visions to life.
Production & R&D Capacity
Everything about One Zero reflects our robust R&D and large-scale manufacturing capabilities for LED neon flex. By introducing cutting-edge automated equipment and a rigorous laboratory testing system, we are dedicated to delivering high-quality, customized products. Furthermore, we have achieved industry breakthroughs in delivery speed, making us the most reliable supply chain partner for your large orders and engineering projects.
⚡ 6 Scalable Extrusion Lines | 7 Days Faster Delivery
Featuring 6 state-of-the-art co-extrusion LED Neon production lines, One Zero has established a high-capacity led neon factory with 100% automation in our core manufacturing processes. Thanks to highly efficient automated production flows, our lead times are 7 days shorter than the industry average, allowing you to capture market opportunities faster.
🔬 Imported Precision SMT | Built for Durability
Equipped with imported high-precision SMT (Surface Mount Technology) automated equipment, we ensure the flawless placement of core components like LED chips and resistors. By eliminating cold solder joints and dead lights at the source, our light strips deliver exceptional durability.
📦 400,000+ Meters Monthly Capacity | Bulk Orders Welcomed
One Zero robust manufacturing scale delivers a solid monthly capacity of over 400,000 meters. Whether your request involves urgent projects or massive bulk orders, we handle them with ease to guarantee a stable and continuous supply.
🛠️ 3 Expert R&D Engineers | Tailored OEM/ODM Support
Backed by 3 veteran R&D engineers with deep industry expertise, we cover everything from structural design to optical tuning. We fully satisfy your custom requirements for aesthetics, functionality, safety, and long-term durability.
🛡️ Specialized Testing Lab | 4-Tier QC Process
Equipped with professional strip-bending testers and integrating spheres, we maintain a high ratio of QC specialists. Our products undergo a 4-tier, closed-loop inspection from raw materials to final packaging, strictly locking the defect rate below 0.2%.
Quality Control
We would rather eliminate all defective products inside our factory than allow a defect rate exceeding 0.2% to erode customer trust. Through stringent IQC, IPQC, and FQC protocols, we maintain a defect rate consistently below 0.2% (2‰). One Zero commits to being your reliable LED neon manufacturer.
1. Incoming Quality Control (IQC): Strict Raw Material Inspection
High-grade LED neon flex starts with uncompromising raw material standards. Every batch of raw materials undergoes rigorous verification before entering the production line, ensuring flawless component compatibility, exceptional long-term reliability, and superior optical performance for your demanding projects.
1.1. Flexible Printed Circuit Board (FPC) — 4-Step Verification
- Quantity & Weight Cross-Check: One Zero verifies both the quantity and exact weight of incoming FPC batches to ensure suppliers adhere to full specifications without cutting corners on copper weight or material quantity.
- PCB Width Tolerance & Dimension Control: Dimensional consistency is strictly checked to ensure the FPC glides smoothly through internal extrusion molds. This prevents mold jamming, mechanical stress, strain scratches, or board snapping during encapsulation.
- Copper Foil Thickness & Texture Analysis: One Zero inspects the copper thickness and sample the internal copper purity under the film cover. Substantial, high-purity copper ensures high current-carrying capacity, minimal voltage drop, and exceptional mechanical durability.
- Custom Alignment Grid Inspection (Proprietary Process): Using its custom-designed alignment grid, we verify circuit layouts across every batch. Ensuring 100% circuit alignment consistency completely eliminates SMT misalignments caused by solder paste stencil positioning errors.
1.2 LED Chips — Parameter Verification & Anti-Oxidation Sealing
- Full Parameter Matching: Every incoming LED batch is verified against strict technical specifications, including voltage, chip brand, package size, luminous flux (lumens), wattage, Color Rendering Index (CRI), Color Temperature (CCT), and Binning code.
- Anti-Oxidation Vacuum Packaging: Immediately after inspection, opened LED packs are resealed in airtight anti-oxidation bags. This prevents lead pin oxidation, ensuring optimal solder paste adhesion during SMT and guaranteeing long-term LED reliability.
1.3 Resistors & Components
- Brand & Resistance Verification: One Zero cross-checks resistor brands, footprint sizes, and resistance values to guarantee precise current regulation and circuit stability.
1.4 PVC & Silicone Materials — Documentation & Physical Inspection
- Compliance & Batch Verification: Upon arrival, we strictly verify the supplier’s Factory Inspection Report, material certifications, and batch numbers to guarantee full compliance with order specifications and environmental standards.
- PVC Pellet Visual Inspection: One Zero inspects PVC pellets for color consistency, screening out any clumps, impurities, or black spots. Particle sizes are strictly kept uniform to prevent surface defects during extrusion or injection molding.
- Silicone Inspection & Tensile Strength Testing: Silicone raw materials are checked for odors, surface crystallization, impurities, or color contamination. One Zero also conducts tensile strength testing to ensure optimal flexibility and toughness, preventing molding issues and ensuring excellent bendability during installation.
2. In-Process Quality Control (IPQC): 4-Stage Light-On Inspection Method
During the production process, we implements a four-stage proactive AOI (Automated Optical Inspection) testing protocol, intercepting defects on the production line in real-time. This rigorous control framework keeps its field failure rate below 0.2%.
Stage 1: SMT Placement & Low-Voltage Micro-Current Light Test
- Automated Solder Paste Printing: One Zero uses premium solder paste combined with imported fully automated printing and SMT equipment. This eliminates human errors—such as insufficient paste (causing weak bonds) or paste splashing (causing subtle bridging and micro-current leaks).
- Low-Voltage Fault Detection: After SMT placement, the boards enter a high-temperature furnace where the liquid solder paste is heated to automatically solidify, firmly locking the LEDs, resistors, and other components onto the circuit board. Once cooled, the semi-finished strips undergo their first powered light-on test using a low-voltage input. Applying a low voltage allows micro-currents to easily expose hidden solder bridging, cold solder joints, or poor connections that might pass unnoticed under full power.
- Strict Defect Handling & Process Tracing: Isolated defective units are immediately scrapped and removed. If a batch-level defect is detected, the entire production run is immediately halted and pulled from subsequent processes. One Zero analyses the root cause, evaluate component and process flaws, and re-procure improved, compliant raw materials before restarting production.
Stage 2: Automated Interconnection, Anti-Break Jumpers & Secondary Light Test
- Automated Interconnection for Solder Consistency: One Zero factory utilizes automated splicing equipment for internal LED neon PCB connections. This improves assembly speed and maintains highly uniform solder paste thickness across every joint, effectively preventing mold jamming during the extrusion encapsulation process.
- 1st Physical Anti-break Defense Line (Reinforced Jumper Wires): At every 0.5-meter PCB joint, we specially adds dedicated anti-break jumper wires. This critical process serves as a robust barrier against solder joint fracture, effectively eliminating the common industry pain point where connection failure causes the tail end of the light strip to go dark during customer usage.
- Secondary Low-Voltage Light Test: Immediately after splicing and board splitting, One Zero conducts a second low-voltage current inspection. This thoroughly eliminates hidden risks of cold/loose solder joints and localized over-current issues (flare-ups) that may occur during splicing, ensuring a 100% pass rate for the bare PCB strips before entering the encapsulation stage.
Stage 3: Extrusion Encapsulation, Anti-Break Shims & Static Protection
- Dimensional Tolerance Monitoring: During silicone or PVC extrusion, dimensional cross-sections are continuously measured to ensure strict adherence to order tolerance specs.
- Rated-Voltage ESD Detection: The extruded neon flex undergoes active lighting testing under its rated operational voltage. This detects any LEDs damaged by Electrostatic Discharge (ESD) during extrusion. Isolated failures are repaired immediately, while batch anomalies trigger an immediate line shutdown for root-cause analysis.
- 2nd Anti-Break Defense Line (Internal Anti-Break Shims): For medium-to-large silicone neon flex models, One Zero inserts specialized anti-break shims inside the profile during extrusion. This double-layer physical reinforcement protects the flexible circuit board during field installation, preventing “one side on, one side off” power failures.
Stage 4: Optical Testing, Aging & 100% Light Test
- Integrating Sphere & Photometric Testing: After cooling and setting, samples are tested in an integrating sphere for CCT, CRI, lumen output, and subjected to aging tests.
- 100% Full-Length Inspection During Rolling: While winding the neon flex onto reels, every single meter is powered at rated voltage for a 100% active light check. This ensures that 100% of the product packed into the box operates flawlessly.
3. Final Quality Control (FQC): 3-Tier Shipping Verification
To ensure that every shipment matches your order specifications, quantity, and accessories with zero error, One Zero executes a strict 3-tier verification procedure before departure:
- Tier 1: Order Specialist & Sales Cross-Check. Order tracking specialists cross-examine all product specs, custom requirements, and quantities against the original client agreement with the account manager.
- Tier 2: Financial Approval & Production Dispatch. Once the order details are fully confirmed, it is submitted for financial review and approval before being officially dispatched to the production department. Upon production completion, the warehouse manager gathers all finished goods and corresponding accessories for staging.
- Tier 3: Dual-Sign Off Dispatch Inspection. Before packing into shipping cartons, the order specialist and warehouse manager physically inspect every item, verifying product labels, specs, and quantities together before signing off on release.
A Message to Our Business Partners:
From molecular-level anti-oxidation handling of raw materials to our engineered dual-layer anti-break structure, 4-stage active light testing, and 3-tier dispatch checks—our obsession with detail ensures your projects are installed smoothly and operate reliably for years to come.
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